This comforting sandwich transforms classic grilled cheese with smoky BBQ flavors. Tender shredded chicken gets tossed in your favorite BBQ sauce, then piled high with a blend of sharp cheddar and creamy mozzarella. Sourdough bread turns golden and crispy when buttered and griddled to perfection. Ready in just 20 minutes, these sandwiches offer the perfect balance of sweet, smoky, and savory notes. Add thinly sliced red onion or fresh cilantro for extra brightness, or swap in smoked gouda for deeper flavor. Serve alongside pickles or coleslaw for a complete meal that's sure to satisfy.
The smell of BBQ sauce hitting warm chicken takes me back to Sunday afternoons when my dad would fire up the grill regardless of the weather. I stumbled upon this combination during a particularly chaotic week when leftover rotisserie chicken and the end of a cheese block needed to become dinner fast. Now it is the sandwich I make when I want comfort food that feels a little fancy but still comforting.
My sister texted me at midnight last week asking for the recipe because she could not stop thinking about the sandwich I made during her visit last month. The best part is watching people take that first bite when the cheese stretches and the BBQ sauce hits their tongue. Even my picky nephew asked for seconds after declaring he was not hungry.
Ingredients
- 2 cups cooked chicken breast shredded: Rotisserie chicken works beautifully here and saves so much time on busy weeknights
- 1/2 cup BBQ sauce your favorite variety: I use a sweet and smoky sauce but whatever you have in the fridge will work perfectly
- 1 1/2 cups shredded cheddar cheese: The sharpness cuts through the sweet BBQ sauce and adds that classic comfort food flavor
- 1 cup shredded mozzarella cheese: This cheese creates the incredible melty texture that makes grilled cheese so satisfying
- 8 slices sourdough or countrystyle bread: Sourdough holds up beautifully to grilling and adds a subtle tang that pairs perfectly with BBQ
- 4 tablespoons unsalted butter softened: Softened butter spreads evenly and helps achieve that gorgeous golden crisp exterior
- 1/4 small red onion thinly sliced optional: The raw onion adds a fresh crunch that balances the rich filling
- 1/4 cup chopped fresh cilantro optional: Bright herb flavor cuts through the heaviness and makes each bite taste lighter
Instructions
- Mix the BBQ chicken filling:
- Combine shredded chicken and BBQ sauce in a medium bowl until every piece is coated and saucy
- Prepare the cheese blend:
- Mix cheddar and mozzarella in a separate bowl so the cheese melts evenly throughout each sandwich
- Get your bread ready:
- Lay out all bread slices and spread softened butter on one side of each piece this buttered side will touch the pan
- Build the sandwiches:
- Place four slices butter side down then layer with BBQ chicken cheese mixture and optional toppings before topping with remaining bread slices butter side up
- Grill to perfection:
- Cook in a hot skillet 3 to 4 minutes per side pressing gently until golden brown and cheese is completely melted
These sandwiches have become my go to for rainy movie nights when we want something cozy but do not want to order takeout. The way the BBQ sauce caramelizes slightly against the buttery bread creates little crispy edges that are absolutely my favorite part.
Make It Your Own
Swap the shredded chicken for pulled pork if you have leftovers from a weekend barbecue or use sliced rotisserie chicken from the grocery store. I have made this with leftover Thanksgiving turkey and it was surprisingly delicious. The smoky flavor profile works with almost any cooked meat you have on hand.
Perfect Pairings
Crisp pickles or a simple vinegar based coleslaw cut right through the richness of all that cheese and BBQ sauce. A cold glass of lemonade or even a light beer balances the sweet and smoky flavors perfectly. My kids love it with apple slices on the side which seems unusual until you try it.
Kitchen Wisdom
The key to restaurant quality grilled cheese is patience I learned this the hard way after too many sandwiches with burnt bread and cold cheese. Keep your heat at medium and let the bread get truly golden before flipping. The extra minutes are worth it for that perfect crunch and gooey center.
- Use a knife to spread the butter instead of melting it which can make the bread soggy
- If your skillet is crowded cook in batches rather than overcrowding and ending up with soggy sandwiches
- Leftover filling keeps in the fridge for two days making this an easy meal prep option
Hope these sandwiches become a staple in your house like they have in mine.
Recipe Q&A
- → Can I use leftover chicken for this sandwich?
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Absolutely! Leftover rotisserie chicken, grilled chicken breasts, or even leftover roasted chicken work perfectly. Simply shred or chop the meat into bite-sized pieces before tossing with BBQ sauce.
- → What type of BBQ sauce works best?
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Any variety you enjoy will deliver great results. Sweet and smoky sauces complement the cheese beautifully, while spicy options add extra kick. Kansas City or Texas-style sauces with tomato-based sweetness pair especially well with cheddar.
- → Can I make these sandwiches ahead of time?
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While best enjoyed fresh off the griddle, you can assemble the sandwiches up to 4 hours ahead. Wrap tightly and refrigerate, then cook when ready to eat. Alternatively, prepare the BBQ chicken mixture in advance—it keeps refrigerated for 3-4 days.
- → What's the best way to get evenly melted cheese?
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Cook over medium heat to give the cheese time to melt without burning the bread. Use a spatula to press gently, helping the heat distribute evenly. Covering the skillet for the last minute can help melt cheese thoroughly.
- → Can I cook these on a panini press instead?
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Yes! A panini press works wonderfully and creates those signature grill marks. Cook for 4-5 minutes total until bread is crispy and cheese is melted. Just skip the buttered exterior since most presses don't require added fat.
- → What sides pair well with BBQ chicken grilled cheese?
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Crisp coleslaw, dill pickles, or a simple green salad balance the rich sandwich beautifully. Sweet potato fries, potato chips, or tomato soup also make excellent accompaniments for a complete, satisfying meal.